DTF Film: Thaum Kev Sau Rau Lub Npeej Hmoob

Paub txog DTF Film thiab nws ua haujlwm li cas

DAB TSIS DTF YUAV UA HAUJLWM LI CAS THIAB NWS UA HAUJLWM LI CAS

Kev tsim DTF, los ntawv muaj npe hu ua Direct-to-Film, tau kev hloov kom txoj kev kho vaj tsev rau cov ntaub thiab ntaub yav dhau los los ntawm kev muab kev nthuav dav digital ntxiv rau kev siv cov ntaub meej sib txawv. Qhov kev tsim no yog li cas: thiaj li, cov duab twg tau tsim rau hauv cov film PET tshiab los ntawm cov printer inkjet. Tom qab ntawd yog qhov yam tshaib tshab uas lawv siv lub powder adhesive thiab muab tag nrho rau hauv ntaub los ntawm kev siv dej ntsuab. Yuav ua li cas DTF zoo dua kev tsim screen feem ntau? Nyob rau, tsis tas yuav muaj kev pheej hmoo nrog cov screen lossis cov plates. Nov yog qhov uas pab rau cov neeg tsim duab tsim tau cov duab zoo meej meej nrog cov lus zoo dua hauv txhua hom ntaub, xws li cotton blends thiab cov ntaub tshwj xeej kuj los. Ntau tus neeg pom tias qhov kev tsim no nyuaj dua thaum pib, tab sis tom qab lawv paub lawm, nws yooj yooj dua.

Qhov Kev Tsim DTF: Qhov Kev Tsim Txoj Cai

1. Tsim Duab : Duab twg tau raug kho digital rau kev txiav kabke thiab kev sau ink.
2. Kev Tsim Film : Tus neeg sau DTF sau ntau rau hniab (muaj chav tshaj tshiab) rau hauv lub film PET muaj coating nyob rau hauv kev caij nqi 1200x1200 DPI.
3. Kho kom muaj zog : Lub powder adhesive sib txuas (feem ntau polyester-based) sib txuas rau hauv lub layer hniab tsha, ua ntej khiav dej.
4. Cov tsis muaj xyoo : Tus press sau ib qhov 160°C rau 15–20 feeb, sib txuas cov duab rau hauv cov ntawv thiab muaj zog sib txuas tau 30–40% ntau dua li cov kev tshwm sim dhau los (Textile Printing Report 2024).

Cov Ntsiab Lus Tseem Ceeb ntawm DTF Film thiab Adhesive Powder

Cov kev tso caij DTF zoo tshaj yuav tsum tau ob qhov khoom tseem ceeb:

• Film PET : Sau los ntawm cov layer hniab-absorbing kom tsis txhob muaj qhov kho, thaum twg kuj muaj kev cuam tshuam.
• Tswv txhais ntawm qab : Cov particles 80–100 micron sib npaug kom muaj kev sib txuas zoo ib yam rau sab nraud ntawm cov ntawv.

Cov khoom tshais tshaj tuaj yeem tsim 62% ntawm qhov kev ploj ntawm kev sib txuas, raws li ib tug kws tshawb fawb xyoo 2023. Cov khoom premium yuav kom kev ploj ntawm qhov tsis zoo diminutive 89%, thaum twg kuj pab tau 50+ zaug ntawm kev ntxhua rau hauv tsev.

Txhim nyob siab Tsis muaj kev txhaum ntawm Kev Sau ua rau los ntawm kev sau nrog qhov hluv hluv

DTF cov tsheb sau ntawv nyug thaum no tuaj yeem tsim tshuaj lus tshiab dua saum plaub zaug kom ntau dua li kev sau ntawv xim nrog kev siv cov duab ntxos tau los ntawm Digital Print Solutions xyoo nplooj npaug. Lawv pib sau nrog cov printhead micro-piezo le le uas sau ib chaw xim ntau li 3.5 picoliters ib zaug. Cov tsheb sau ntawv sau cov xim raw nrog kev ceev faib tso rau hauv qhov kev txwv thiab txwv uas pab tsim cov xim zoo tsis muaj kev sib tshuam. Tom qab ntawd, muaj qhov kev kho sib piv automata uas yuav kho khoov kom raug rau qhov hom phiaj uas nws pom. Tag nrho cov feem no raug rau ib leeg yuav pab tau rau kev txhim kho tshwm sim uas yooj yooj mus rau hauv qhov chaw me me li 0.1 millimeters. Rau cov chaw tsim khoom uas xav tias yuav tsum muaj kev paub hauv yam khoom lossis cov duab meej meej rau hauv phiaj, qhov kev txhim kho no yuav pab tshwm sim qhov kev txiav txim siab tias yam khoom tas lawm yuav zoo li cas.

Cov Nuj Nqaim ntawm DTF Sau Ntawv rau B2B Tsom Phiaj

Cov Xim Zoo Tshaj Plaws thiab Qhov Loj ntawm Qhov Xim Nyob rau hauv DTF Sau Ntawv

Kev them DTF tuaj yeem txheeb pom 98% kev cuam tshuam ntawm liab (Ponemon 2023) los ntawm kev siv cov hluav taws xob inkjet tshaj tshua, pab tau rau kev them tshaj tshua zoo li rau tsho nrog 1,024 lub teeb pom kev sib txawv dua li kev them hauv qab tsho. Qhov kev ua no pab tau rau 10–14 lub teeb liab, muaj neeg tshaj tshua liab thiab liab muaj ceev, thaum twg kuj tseem tshem tshem zoo ntawm ob qho tsho liab thiab tsho dub.

Tsis muaj kev ceev siab ntawm tus naj npawb thiab kev them ntau nyaw rau cov chaw tsim khoom leej leer

Txawv ntawm kev them hauv qab tsho uas yuav tsum muaj 50–100 chav, kev ua DTF tsis tas tshuab thiab tsis tas lag luam, yog li ntsws yuav kom txo 60–80% ntau nyaw rau cov chaw tsim khoom leej leer. Lub ncauj lej ntawm kev tsim khoom hluav taws xob 2025 sau tias 73% ntawm cov chaw tsim khoom leej leer tam sim no muaj kev xaiv tshaj tshua tsis muaj kev puas tsuaj rau khoom cua khw, uas raug sib piv nrog lwm qhov kev tsim khoom tshiab.

Sijhawm rov qab ntev tshaj pab tau rau kev tsim khoom raws tshiab

DTF txo qhov kauj ruam tsim khoom los li 40%, thiab paws ntev tshaj 48 teev dhau los ntawm kev tsim phim xim thiab muaj qhov siv ntev li 5–7 hnub (Textile Insights 2024). Qhov kev ua siab ncaj no txhawb kev kho kho tshiab dua li 70%, txo 55% ntau nyhuv rau kev kuaj khoom, thiab tsim cov khoom siv tshiab rau cov khoom tshiab hauv xyoo.

Kev siv tau zoo tib yam thiab kev siv tshwj xeej kom compared to screen printing

Qhov kev hloov chaw ntawm kev lag luam nyias mus rau kev siv nyias sib txuas—thiaj li tuaj yeem pheej 68% ntawm qhov kev lag luam txog 2026—thiaj li DTF yog qhov kev daws teeb meem zoo tagnrho rau kev lag luam nyias, kev lag luam khom kho, thiab kev lag luam nyias tseem ceeb uas xav tau kev siv nyias sib txuas.

Kev Siv Rau Nyias Thiab Kev Lag Luam Txog DTF Film

Nyias uas siv tau nrog DTF: Cotton, polyester, sib txuas, nylon, thiab nyias zoo li leather

Kev tsim txoj kev ntawm DTF film ua haujlwm rau ob qhov chaw hluav taws xob thiab ntau yam khw ntxwg. Xav txog cotton, polyester, nylon, thiab tseem cov khw ntxwg siv los sim leather uas peb pom tag nrho nyob qhov twg tam sim no. Ntawv tau rau cov khaub ncaws uas tsim los ntawm ntau yam khw ntxwg sib txuas. Cov kev tshaj tawb tshaj tawm dhau los yuav tsum muaj kev tswj hauv tsev sib txawv nyob ib leeg raws li yam khw ntxwg uas lawv ua haujlwm nrog, tab sis DTF nyem nkaus rau khw ntxwg sib sau los yog 50/50 cotton-poly mix tsis muaj kev txo siab ntawm sies. Muaj ib co kev kho mob tau them nyob ib xyoo dhau los kuj tso caij lo lus zoo. Thaum tshaj tawb rau spandex sib sau, DTF transfers tshuav txog 98% ntawm lub zog nyem tom qab tshem dua 50 zaug. Rau cov chaw tsim khaub ncaws, ntawv txhais tau tias lawv tuaj yeem xaiv cov ntaub ntawv tshaj tawb rau cov khaub ncaws ua haujlwm tsis tas worry tias yuav tshem tawm thaum ua haujlwm.

Cov kev siv DTF printing rau hauv cov khaub ncaws thiab khaub ncaws ua haujlwm

Txoj kev tshaj tawm DTF tau txiab kev nyab xeeb rau cov neeg tsim kua hlau uas xav tsim cov duab uas muaj lub teeb pom kev ntau thiab meej ntau rau hluv tsho uas muaj li cas zoo, uas thaum ua ntej tsis tuaj yeem ua tau ntxiv rau qhov tsim los ntawm kev sau. Rau cov neeg tsim kua hlau tshwv qhov chaw nyob, cov kev pab tau zoo tshaj plaws yog tias cov duab no tsis pub tawm hluv tsho, thaum twg tseem muaj kev yooj yim rau cov khoom tshwj tsis li tshuaj tshem tshaub thiab cov khaub ncaws yoga. Muaj ib leej neeg muaj danh muaj sawv cev nyob rau hauv qhov chaw tsim kua hlau tshwv qhov chaw nyob tau rov qab kom luv dua thaum lawv pib siv DTF rau cov khoom tsim tshiab. Lawv txaus siab ntau rau qhov tsis muaj tus naj npawb khoom tshaj tawm tseem ceeb, uas pab tau ua rau qhov kev sim kho tshiab yooj yim dua thiab tsis tas tsum muab ntau khoom los ua thawj zaug.

Kev siv DTF rau cov khoom siv tsev thiab cov khoom xa zog

Nyob zoo li cas, DTF kev siv khoom rau qhov chaw nyob xeeb tshaj plaws los ntawm cov duab uas sau nrog rau cov phiaj av tso rau hauv tsev thiab cov khau tsheb twg muaj duab nrog rau tus nqi tshem khib. Cov neeg siv khoom tshuach tseg pom tias muaj 35% ntau tshaj rau cov khau tsheb tso khoom tsham thiab cov rooj tsho muaj duab, uas tshwm sim los ntawm kev siv DTF los sau cov duab loj ntau rau hauv cov ntaub twg tsis muaj kev teeb tshuam.

Kev nyob dav, Kev Tshem Khib, thiab Kev Txhim Kho ntawm DTF kev siv

Kev nyob dav ntawm DTF kev siv thaum muaj kev tshem khib ntau zaus

Thiab tshuaj xyuas thiab siv tau zoo, DTF film txhuam tuaj yeem nyob tau dua li 60 zaug nres rau kev nres khoom ntau yam thiab tsis raug phom. Qhov chaw sib poob thermoplastic tsim ib qhov sib sau ua ke uas yuav rov qab los nrog qhov roj thiab nyob zoo dua li kev siv hluv sib ntxiv rau kev nres thiab kev rov qab los nrog dej ntau. Cov kev test txog qhov xeem nyob ntawm cov duab uas tau print yuav pom tias cov duab uas tau print DTF muaj feem pua ​​98% ntawm qhov xim tshiab tom qab 50 zaug nres. Txiaj yog tias zoo dua li kev print xim nrog plastisol uas tsuas muaj feem pua ​​85% xim nyob hauv qhov kev test zoo li cas.

Peb yam cuab yeej uas txheej txheem qhov xeem nyob:

• Kev poob adhesive : Poob mus rau hauv cov roj roj thiab tsis yog nyob saum npoo
• Kev tso siab txaus : Tus cwj pwm 200% tiv thaiv kev phom thaum roj rov qab los
• Chemical resistance : Tiv thaiv tau kev siv dej nres pH-neutral thiab kev nres sov qab tsa tsawg

Cov kev txiav txim siab rau kev tiv thaiv kev nres thiab kev rov qab los

Thaum pib mus rau DTF films, kev txhawis tau rau standards zoo li AATCC 135 rau dimensional stability thiab ISO 6330 txog kev siv huv yaj tshwm sim rau kev ua haujlwm nyob rau hauv qhov chaw ua haujlwm. Ntau tshuab tsim khoom tau siv cov khoom ntawm ob thousand stretch tests nyob rau hauv cov chawj eem computer controlled machines kom check saib yog tias cov khoom muaj kev elastic enough. Sim thaum xub hnub no, cov chawj eem tshwj tsis zoo hu ua crock meters tau siv los saib seb lub color nyob ib puag ncig raws li dry thiab wet rubbing conditions. Cov npe loj hnav textile laboratories tau muab tsoom tseg tias cov DTF transfers no tuaj yeem siv dej nyob rau qhov 80 degrees Celsius, uas yog qhov ntxiav ntxim dua qhov ntau tshaj plaws neeg tau ua nyob rau hauv tsev, thiab tsis txhob phom kev adhesive properties.

Kev txhim kho los ntawm sab nraum outside tso rau hauv DTF tau ntaus tseg tias muaj feem 4.5/5 nyob rau hauv kev nyiaj sib thiab tom qab 75 zaug ntxuav hauv standard ASTM D6322, yog li no nws tsim nyog rau kev siv hneb, khoom siv rau kev ua si, thiab cov duv siv ntau uas xav tau kev pabcuam tas li.

Kev nyab xeeb thiab yav tom ntej nyob rau hauv kev siv DTF Film Technology

Kev nyab xeeb nyob rau hauv kev print DTF: Reduces cov khoom siv thiab kev siv ink yooj yim

Kev pab xim rau tshuab pab xim siv hluv tsawg dua li 40% ntxiav ntxim li siv kev pab xim txwv rau txoj caij noj juj qib twg uas los ntawm kev surov los ntawm xyoo 2025. Tus qauv no tshwm sim yog li qhov teeb meem ntawm qhov chaw pab xim tso hluv, uas txhais tau tias tsawg hluv tshwj xeeb tshwm sim los ntawm kev tso hluv dhau. Kev pab xim nrog plastisol feem ntau tshwm sim hluv muaj keeb kwm zoo li sludge, tab sis hluv DTF uas siv dej tsis tas yuav tau siv cov stabilizers kem noj mov. Tom qab ntawd muaj cov duv biodegradable tshwj xeeb uas nyuaj siab cuam tshuam rau kev cuam tshuam rau lub ntiaj teb thiab cuam tshuam rau 35% txhua xyoo. Qhov tshwm sim meej pem? Qhov kev pab xim no siv hluv tsawg dua li 22% per square foot kom compared rau cov tswv yim dhau los. Qhov no yog li kev pab hauv CMYK thiab white cartridge technology uas raug tsim rau kev pab xim cov duv uas peb pom ntau nyob rau hnub no.

Hluv Thaj Chaw Nyob Thiab Nws Txoj Hlo Kev Cuam Tshuam Rau Lub Ntiaj Teb

Cov neeg tsim khoom nyob rau hauv cheebtsheem tab tom sim kawm tshaj tawm cov liab uas tsis muaj phthalates, uas txhais tau tias tsis tas yuav tsum sib tham nrog cov solvents xeeb npaum li PVC lawm. Siv ntau tshaj li kev kho mob los ntog Hmoob Txoj Keeb Kwm Kawm Ntawv Hluav taws xob hauv xyoo 2024, cov ntaub ntawv tshiab no txo qhov tshuab tso tseg tawm los ntawm cov VOCs nyuj xyuas li 68% kom compared to cov plastisol ink dhau los. Tom qab ntawd, lawv muaj cov chaw sau khoom uas los ntawm dej nkag siab thiab tuaj yeem sib puag ncig ntau dua thaum lawv ploj tseg rau hauv qhov chaw ploj tseg. Muaj qee qhov kev test tau pom tias cov DTF ink uas siv dej ua thawj chaw yuav tsum muaj lub teeb ntsuab zoo ib neeg, khiav ib txwm muaj 98% lub teeb ntsuab tom qab 50 zaug hlawv nrog kev hlawv hluas. Nyuaj siab ntau saum tog, vim tias lawv ua haujlwm zoo ib yam li cov plastisol feem ntau tab sis tsis muaj cov kev pheej hmong tseem ceeb.

Sib piv nrog Plastisol Screen Printing: Txo kev siv hluav taws xob thiab dej

Txoj kev tshuaj DTF feem ntau siv txias li 65% tsawg dua qhov siv hluav taws xob kom plastisol cuab yeej los ntawm 122 degrees Fahrenheit, thaum li tus kheej tso cua sov tuaj yeem txog 320 F. Thaum twg lub zog siv dej tseem nyuaj siab txias li 80%. Vim li cas? Vim DTF tsis muaj kev pab cuam rau kev rov qhuab cov khawb thiab tsis tsum siv 15 gallons ntawm dej rau txhua lub chaw siv siv los. Nco ntsoov rau cov leej cipher tshiab los ntawm 2023 kev tshawb fawb tshuaj tshuaj, DTF zoo dua nyob rau hauv no. Qhov tshawb nrhiav pom tias DTF zoo dua kev sau ntawv tsha tshwj xeeb nrog ib qho tshwj xeeb tshaj ib zaug hauv kev siv hluav taws xob, siv dej, thiab kev tso tawm.

Tus neeg tshawb fawb ntawm DTF: Ntxig dua thiab Kev Tsim Kev Pab

Cov cuab yeej DTF tshiab tshaj plaws uas muaj AI tuaj yeem raug siab thiab hloov kho qhov nyiag ntawm tus ink thiab film raw ntxig, uas txhais tau tias nws tuaj yeem tsim tau li 300 kev sau ua ib teev nrog qhov 0.12mm zoo txaus siab rau kev txiav txim siab. Cov rooj bot xwm fab tuaj yeem pab tshuam tsov cov ntaub ntawv thiab ua haujlwm saum dej ntau dua, txhawj xeeb li cas nqi laj ntau dua li ob npaug. Thiab qhov tseem ceeb tshaj plaws yog tias automation no tsis muaj leej twg tuaj yeem ua rau muaj qhov tsis zoo, nws tuaj yeem txog 99.8% qhov tseeb ntawm qhov kub. Qhov kev sim thawj sawv ntxig tau pom tias cov chaw tshiab no kuj tuaj yeem txo qhov siv nqi los tso cov khoom nrog siv ntaub ntawv thiab software RIP zoo dua.

Cov Ntaub NTawv Ink Txheej Txheem Tshiab Thiab Kev Pab Zoo Tshaj

cov ntawv sau siv tshuab tshiab uas tsim los ntawm graphene uas peb tau sim tag heev ib xyoo las dhau no, txav rau kev pab rau tus neeg tsim khoom tuaj yeem sau ntau hlis NFC rau hauv cov duab uas tau sau xwb. nyob ib txwv nrog, peb cov software siv li 16 bit siv li sib piv muaj feem ntau li 98% ntawm qhov chaw siv li Pantone. cov chaw tsim khoom twg sawv ceem siv cov ntawv sau no tau pom tias lub sijhawm kho tseem ceeb tshaj plaws yog tshwm sim tag 35%, uas yog qhov txaus siab heev thaum ua haujlwm nrog cov khoom siv tshuab zoo li carbon fiber mesh. cov chaw saib xyuas kev sau ntawv nyob rau hauv cloud kuj yooj yim dua lawm. lawv tuaj yeem xam kom paub meej tias yuav tsum tau siv li cas li 2% xob. qhov kev xam no pab txo qhov khoom tsis tsum tau siv, txo tau li $18k ib xyoo rau cov chaw tsim khoom me me raws li cov ntaub ntawv tshwj xeeb piav los ntawm late 2024.

FAQ

Dab tsi yog kev tshuab DTF?

DTF, lossis kev tshuab ntim rau hauv duab, yog ib qhov kev tshuab uas pab tso duab digital mus rau hauv ntaub nrog siv cov duab PET tshwj xeej thiab cov powder adhesives.

Dab tsi yog cov khoom siv uas compatible nrog kev tshuab DTF?

Kev them DTF tuaj yeem siv rau ntau yooj yim tshuab xws li cotton, polyester, blends, nylon, thiab cov ntim zoo li leather.

Yog twg yog qhov txiaj ntsig ntawm kev them DTF dua rau kev them nyiaj dav?

Kev them DTF muaj ob pob kub tsim nyob siab dua, pheej zees ntev dua, thiab zoo dua rau kev siv ntau yooj yim tshuab tsis tas yuav tsum muaj ntau tshuab los them.

Kev them DTF txiav txim siab li cas rau kev nyob ruaj khov?

Kev them DTF txo qhov tshuab tso tseg, siv daim ntawv ink phem zoo rau dej thiab av, thiab sau qhov ceev thiab dej tshaj tshuab them nyiaj dav.

Kev pab qab DTF li cas ua hais?

Cov duab them DTF muaj kev ruaj khov zoo, tsis muaj lees li tshuab them lossis muaj lees li 60+ zaug them rau hauv tsev them.