Yog vim li cas Hot Lamination Film zoo rau kev tsim khoom ntev tshaj plaws?

Kev Nyiaj Sib Ntxiv Ntev Tshaj Plaws Los ntawm Pheat-Activated Adhesion

Yog li cas heat-activated adhesive pab tau kev nyiaj sib ntxiv ntev tshaj plaws rau kev tsim khoom

Daim ntaub hlau kaw tshuab siv dundob tshuaj uas cuam tshuaj thaum mob rau ib feem ntawm 240 mus rau 300 degrees Fahrenheit. Qhov ua rau cov daim ntaub no zoo tshaj plaws rau kev tsim khoom nyhav yog tias lawv tau muab ntxiv rau ib leeg nrog ib cheeb tsheb tseem ceeb tshaj li 2 rau 5 seconds. Cov dundob no nyuaj ntxig rau hauv daim ntawv thiab daim phuab nthab vim tias lawv tsim cov kev sib raug zoo hauv qhov chaw leej lej. Cov kev soj ntsuam sau tias lawv ntxig nrog lub zog txog ib puag ncig 4 Newtons per square centimeter raws cov kev su kas pub tseg xyoo npaum no. Vim tias kev ntxig tau tag nrho yooj yim, cov chaw tsim khoom tuaj yeem tso tseg rau lawv cov chawj kaw tshuab nyob rau ib cheeb tsheb tseem ceeb tshaj li 60 rau 100 feet ib minute, thaum twg tseem tau txais cov kev kaw zoo, thiab tseem ceeb dua yog txoj haujlwm ntawm cov khoom.

Cov duab tshuaj kim thiab cheeb tsheb cuam tshuaj ntawm cov dundob kaw tshuab siv hluv

Ib ntsiab lus siv nyiaj los ntawm no los ntawm kev lag luam tshuaj polymer, tseem ceeb EVA copolymers lossis polyurethane compounds. Lawv tau tsim los ntawm qhov chaw kub mus rau ib qho tiam ntawm kub. Ntau tias tib neeg xav tau nyob rau hauv 240 degrees Fahrenheit thiab 300 degrees Fahrenheit, tab sis lawv ua haujlwm zoo tshaj rau 265 degrees, muab ib lossis peb degrees. Qhov kub no pab tau rau lawv kom kub zoo ib yam thiab nruj tom qab khi, feem ntau nyob rau 8 rau 12 seconds ua ntej nruj. Qhov tshwm sim no pab rau tus kws tsim khoom kom paub meej txog kev tsim kho, thaum twg muaj kev ntxig zoo rau ntau yam khoom sib txawv. Vim tias cov nyiaj no tshwm sim raws li qhov kub, lawv tuaj yeem tshwm sim ib yam li cas txhua hnub, uas yog qhov tseem ceeb rau kev tsim kho nyob rau hauv kev tsim kho ntau thiab tsis txhob muaj kev puas tsuaj rau khoom.

Sib piv rau cold lamination: siab thiab kev siv kub

Thaum saib xyuas kev ua haujlwm hauv cheeb tsam loj, kev sib xyaws nrog kws tshaj lij feem ntau zoo dua kev sib xyaws nrog kws tshaj lij no tsis muaj kws tshaj lij nyob rau hauv xam txheej thiab lub sijhawm nws siv. Cov kev ua haujlwm kws tshaj lij tuaj yeem sib xyaws cov ntaub ntawv nyob rau hauv kaum ob ib pliavi los yog tsawg dua, uas zoo li 40% siab dua kev sib xyaws nrog kws tshaj lij no tsis muaj kws tshaj lij thaum ua haujlwm nrog cheeb tsam loj. Kev sib xyaws nrog kws tshaj lij no tsis muaj kws tshaj lij xav tau cov chaw sib sau nrog adhesive, thaum kev sib xyaws nrog kws tshaj lij tsis xav tau cov adhesive ntxiv, yog li ntawd cov chaw ua haujlwm tau txo qhov nqi siv khoom thiab tsim tau qhov tsis txaus siab tsawg dua. Txhawm tias nws xav tau kws tshaj lij, kev sib xyaws nrog kws tshaj lij feem ntau siv tsawg dua hli rau ib square foot vim muaj tsawg dua kev puag ncig mekhanik thiab lub sijhawm tsawg dua. Rau cov chaw ua haujlwm uas ua haujlwm nrog ob pun ob thiab ob lim ntawv txhua hnub, qhov kev sib piv ntawm kev ua haujlwm siab, txo qhov nqi hluav taws xob, thiab txo qhov nqi siv no yog qhov pab tsoom heev rau qhov tseem ceeb ntawm kev sib xyaws nrog kws tshaj lij rau kev lees paub.

Kev Daws Tsis Muaj Kws Tshaj Lij Rau Kev Sib Xyaws Siab Thiab Zoo

Kev tsim kho tshaj tawg yuav tsum tau rau kev pom zoo nyob rau hauv kev nres nqaum nrog qhov siab. Kev faib cov hlí thiab sib xws yuav pab tiv thaiv kev tsis nyob zoo uas tuaj yeem cuar chwm kev tsim khoom—yooj yooj heev tshaj li thaum kev nres nqaum nqaum siab dua.

Qhov tseem ceeb ntawm kev faib cov hlí sib xws rau kev nres nqaum sib xws nrog qhov siab

Thaum kheeb tsis muaj kev sib txig sib luag hauv qhov kev tsim, tus roj sib ntxig tsis tsha tshaj tawm zoo li ntawm ib puag ncig ntawm lub film. Lub ntsiab lus no tsim cov chaw nyuaj uas cov kab ntsug tsim, cov kab ntses tshwm sim, lossis tseem meej dua, ib qho yam li los tshav tawm. Thaum kua kom muaj peev xeeb txog 100 feem tom qib ib minute lossis ntau dua, cov sib txawv kheej kheem no cuam tshwm cov teeb meem loj nyob rau kev daws tes. Nrhiav kev sib txig sib luag ntawm kheeb txhais tau tias ib qho chaw ntawm lub film tau txais yam nws xav tau kom ntxig zoo. Rau cov neeg tsim khoom ua kev tsim khoom ntev, qhov kev ua haujlwm sib txig sib luag no yog qhov txiaj ntsig tshwm sim ntawm kev tsim khoom sai thiab kev kho tshuaj tsoom tshuaj.

Tus menyuam tshaj tshuv tshaj tshuj thiab lub tseem ceeb kuaj xyuas kheeb nyob ze

Cov chaw tsim khw lamination hmo no muaj cov rooj cua alloy pib uas siv siab ntau, thiab muaj cov sensor rau ntau qhov chaw los tshawb xyuas txog ceev ntawm ib puag ncig thaum kis tau. Cov lus nug ntawm cov sensor mus rau cov controller PID zoo li tseem nyob hauv yam tej hnub no. Cov controller no pib tshwm sim rau cov cuab yeej siv siab ntau, thaum twg kuj tshwm sim hauv ib xim meej meej. Tsis matter dab tsi yog li cas? Qhov chaw tseem ceeb no tso siab ntau hauv qhov chaw 1.5 degrees Celsius, hauv kev tsim kho lossis hauv kev hloov chaw. Qhov no tso kom adhesives tuaj yeem tshwm sim tas li, tsis hais txog yam kev hloov pauv uas tshwm sim hauv kev tsim kho.

Daim duab paub txog: Txo cov ntaus ntawv los ntawm 40% los ntawm kev coj siab ntau hauv chaw tsim kho

Hauv ib qhov chaw ntxig khoom rau hauv Illinois, tau pom tias muaj kev ceeb toom siab heev hnav lwm hom kev pheej hmoo nyob thaum lawv xaiv siv ib qhov kev saib xyuas teeb li cas zoo dua. Thaum ua ntej yug tuaj, lawv txoj kev tsim kho tau muab tso tseg li 8.2% ntawm cov khoom tsim los yog vim tias kev sib sau nyob tsis zoo. Txij li tam sim no, tej leeg tau rov qab mus rau 4.9%. Qhov chaw tshiab tau tsim kev hloov pauv sib txawv nyob rau hauv teeb li cas raw realtime, yog li ntawd tus dej ntxuav tsis tuaj yeem sov ntau dua thaum tus tshuab xav tau hloov qhov taw tes ntau. Qhov no pab tiv thaiv kom cov khoom ntxig zoo ib yam thiab zoo tib yam hauv tag nrho qhov kev tsim kho nyob meej meej, uas txhais tau tias muaj tsawg dua cov khoom tso tseg thiab kev tsim kho zoo dua tib yam.

Kev nyob dav thiab kev ua haujlwm ntawm hot lamination film hauv qhov chaw ua haujlwm

Kev nyob ruaj ntseg thiab kev tiv thaiv hauv qhov chaw ua haujlwm ntawm cov khoom ntxig

Daim phlob hlau tshaj tawv muaj kev nyab xeeb thiab tuaj yeem tiv thaiv kev sib txhaum ntau, yog li ntawd nws ua haujlwm zoo hauv qhov chaw uas muaj kev sib txhaum ntau. Thaum peb sim cov daim phlob no los ntawm kev sim tshuab ntau yam xws li kuaj xyuas kev ntxuav, rub, thiab kev siv theej theej, lawv tseem nyab xeeb zoo. Peb cov kev sim pom tias tom qab siv los ntawm ob pliop ob xim lub sijhawm, qhov saum npoo tseem nyab xeeb thiab tsis hlawv los ntawm qhov chaw tshwj xeeb li cov daim phlob tshaj tawv ntxoov ntxooj uas muaj caij rau tshwj xeeb. Qhov tseem ceeb dua yog tias qhov saum npoo tsis tuajyeem dhau los ntawm dej nkhaus lossis dej ntsuab los ntawm kheub, thiab tsis tuajyeem dhau los ntawm dej sib tham. Txawm tias nyob hauv qhov chaw muaj dej ntsuab ntau (xav txog 85% dej ntsuab nyob ib feem pua plaub hlis), cov khoom no tseem ruaj khov zoo li tas li. Lawv tsis hloov form, tsis tso ink mus, thiab tsis tuaj yeem ua rau muaj kab mob.

Txoj caij ntev nyob rau hauv kev sib txawv, tshuaj xyuas, thiab kev sib dhos rau sab hauv ntawm dej

Cov khoom siv tsis tu ncua thaum tias tso nrog ntau qhov chaw nyob ze ntau hnub. cov roj hlau UV siv hauv cov khoom no tua txog 99% ntawm cov rays hnub no, uas pab kom lub ciam siab hla tsawg dua - nyob rau ib leeg lim 5 zaug tsawg dua li cov duab tsis muaj lamination. kev sim laboraotory tau pom tias tom qab nyob ntuj siab ob xyoos tas, cov khoom siv laminated tsis pub tshav ntau dua 90% ntawm lub ciam siab dhau los. rau cov neeg xav paub meej txog kev pab kho UV, yeej pom zoo tias cov roj hlau zoo tshaj plaws uas muaj sijhawm rau ASTM G155 standards tuaj yeem tua 99.9% ntawm cov sijhawm phem ntawm 280 thiab 400 nanometers. qhov kev pab kho no pab kom tsis lossis tsawg dua 1% per xyoos, tshuav mus rau hnub tuaj. nyob rau kev nyob ruaj khov, qhov chaw thermally bonded nyob hauv cov khoom no kuj nyob ruaj kawg, muaj tsawg dua 0.1 mm thaum sim ntau zaug, yog li tsis tuaj yeem tach tawm tib siab hluv hluv. thiab rau kev siv rau kev lag luam uas yuav tsum saib xyuas ntau, cov khoom tsim los rau ANSI/ISC 4.02 standards tuaj yeem tiv thaiv ntau dua 10,000 kev saib xyuas tsis pub ntxhua lossis tshav, yog li tsim nyog rau qhov chaw xav tau kev saib xyuas thiab kev nyob ntev.

Sauv Ntau Tshaj Plaws: Kev Txaus Siab Thiab Kev Sib Chwjsib Nyob Rau Hauv Kev Sauv Tsawg Tam Sim No

Kev Kawm Ntau Tshaj Plaws Txaus Siab Nyob Rau Hauv Kev Sauv: Cov Ntaub Ntawv Thiab Cov Meej Ziv

Thaum nrhiav efficiency nyob rau hauv kev tsim kho tshuab ntxuav, tib neeg siv cov ntaub ntawv xws li Overall Equipment Effectiveness lossis OEE tshaj plaws. Kev ntsuas no muaj peb yam ntxwv—kev muaj tshuab, kev ua haujlwm zoo thaum siv, thiab qhov txheej txheem ntawm cov khoom tiav. Cov chaw ntxuav meej heev tuaj yeem ntxuav ib daim los ntawm 3 feeb, thiab tau txais cov khoom tiav txaus siab dua li 98% yog tseem tshwm sim. Ib yam ntxwv ntxiv uas yooj yim pom yog kev siv adhesive zoo li cas, vim nws txiav txim siab qhov siv tshuab tsis zoo. Txog tam sim no, cov chaw ntxuav zoo tagnrho tau OEE tshaj 85%, uas cuam tshwmsiab dua li qhov tseem ceeb ntawm 60 mus rau 70%. Cov leej cipher no yog qhov tseem ceeb thaum peb cog lus txog qhov zoo ntawm kev ntxuav nrog kluav tiam—kev ntxuav meej, thiab kev hloov kho tsawg.

Trend: Siv hot lamination film rau hauv kev tsim kho digital print

Ntau dua li ntau tseem cuab yuav tsim nyog hauv kev them rwb lub rooj kaw toj rwb lub rooj tshwm sim tshiab, uas ua rau txoj kev pib zoo tshaj rau kev tso khoom thiab kev tshwm sim tshiab. Thaum qhov chaw tso caij no ua haujlwm zoo, cov khoom tshwm sim tuaj yeem mus rau ntawm lub rooj kaw toj thaum twg los xwb tsis tas muaj neeg saib xyuas. Txoj kev no txhua yam yuav kho tau nyer ntau, feem ntau yuav txo tau li 35-40% ntawm sijhawm tsoom ntev. Tam sim no, ib tug meej coob tshwj tsis muaj lub tshuab sensors thiab lub tshuab sau npe tswj hwm uas tiv thaiv yam tias txhua yam yog sib cuag zoo ntawm yam tshwm sim thiab yam tias lub rooj kaw toj tso caij, tshwj tsis thaum tso caij nrog kev ntev siab li 100 meters a minute loss ntawm. Rau cov uas tshwm sim tsawg lossis ua haujlwm nrog cov ntaub ntawv tshwj tsis, qhov chaw tso caij no yooj yim heev vim nws sib cuag tag nrho qhov tsim nyog ntawm kev tshwm sim digital thiab qhov tshwm sim zoo tshaj ntawm kev kaw toj. Cov tshwm sim uas tau xa mus nug tias muaj kev zoo dua thiab nyob ntev dua tsis tas raug tshem theem thaum saib xyuas lossis tso caij.

Kev sib xyaw: Txav tsis tau siv cov duab ncau ntoo hlau muaj kev sib thooj siab thiab tuag ntev rau qhov chaw

Tus roj hmab hlau tiv thaiv tias yuav tiv tauj ntev thiab tiv tau zoo no tuaj yeem los rau kev tsim khoom uas xav kom meem tsis txaus siab tom qhov chaw tsim khoom. Cov roj hmab no muaj peev xwm tiv ntau lawm rau ib feeb, yog li tsis tas yuav tseem ceeb heev li qhov kev tsim khoom txwv nkaus. Qhov tiv tam sim no txhawj xeeb tias kev tsim khoom tuaj yeem mus rau hauv kev muab sau, muab npog lossis muab ntaus tsis tas siab seb yuav tshav tawm tom qab. Lub chaw tsim khoom uas hloov los siv cov roj hmab no hais tias lawv pom qhov siv sijhawm tshwj tsis ntau dua ib caug vim tias nws ua haujlwm zoo nrog lwm hom khoom thiab tsis tas hloov pauv ntau heev rau tus roj tiv. Qhov tshwm sim nyob rau qhov tias nws pab kom kev tiv hlau tiv thaiv tsis yog qhov kheev khaum tabsis yog qhov sai thiab zoo txaus siab. Ntau lub chaw tsim khoom tag nrho tsis tso tseg ntau tiam sis tshaib tshiab rau ntau tshaj li rau hlis, tshwj tsis yog thaum lawv sib thooj nrog rau cov kev sim kho mob uas tuaj yeem pom meem nyuam qhuav ua ntej thaum meem no tshwm sim rau hauv kev tsim khoom.

FAQ

Yog vim li cas cov roj hmab lamination txias siv rau kev sib txuas nruj nyob rau hauv kev tsim khoom ntau?
Cov roj hmab lamination txias muaj peev xwm vim tias lawv siv cov roj hmab uas tiv thaiv los ntawm kub uas sib txuas nrog ntau yam ntau li, pab tau rau kev tsim khoom ntau.

Yog vim li cas kub yuav tsum muaj nyob deb ntsig hauv kev lamination?
Kub yuav tsum muaj nyob deb ntsig kom zoo hauv kev lamination. Nws pab kom roj hmab tiv thaiv tag nrho, tiv thaiv kev tsis zoo, thiab pab kom sib txuas nruj.

Cov roj hmab lamination txias ua li cas thaum lawv nyob rau hauv kev txwv siab?
Cov roj hmab lamination txias muaj peev xwm zoo thaum lawv nyob rau hauv kev txwv siab, tshem kub, thiab tshem rau hauv dej, thiab feem ntau tsis hlo taws thiab tsis hlo liab thaum ntev.

Muaj dab tsi zoo los ntawm kev sib sau cov roj hmab lamination txias rau hauv kev tsim khoom?
Kev sib sau cov roj hmab lamination txias rau hauv kev tsim khoom yuav pab kom tsawg dej nkawm, tsawg ntau kub, thiab pab kom kev tsim khoom sai thiab zoo dua.